Building the future of cold storage: Hemsec and RW Coldstore Construction deliver scalable, sustainable facility in Knottingley for Oakland International

Building the future of cold storage: Hemsec and RW Coldstore Construction deliver scalable, sustainable facility in Knottingley for Oakland International

Mar 3, 2026 |NBS |3 Minute Read
hemsec-banner

Client: Oakland International

Main contractor: RW Coldstore Construction

Panel supplier: Hemsec

Location: Knottingley, West Yorkshire

Key materials: Hemsec PIR Insulated Panels – 200mm wall panels and 150mm ceiling panels

Picture1 RW Spotlight

A new benchmark in cold chain logistics infrastructure

Oakland International, a leading multi-temperature logistics provider, required a high-performance cold storage facility that delivered more than capacity. The project demanded energy efficiency, hygiene assurance, fast delivery, and long-term flexibility to support future operational changes.

This cold store build for the B Corp-certified leader in FMCG logistics showcases not only the technical capabilities of Hemsec panels but also the strength of long-term supplier relationships in delivering complex, time-sensitive projects.

Project scope and programme performance

The facility was delivered in two phases, spanning 161,860 sq ft, and designed to support later operational requirements including freezer space, DTC operations, and vegetable processing.

  • Phase 1: 78m x 102m x 15m, delivered in 16 weeks
  • Phase 2: 52m x 102m x 15m, delivered in 10 weeks

This rapid programme was supported by specialist coldstore contractor RW Coldstore Construction and a robust insulated panel specification that enabled a precise, efficient installation.

Why Oakland and RW chose Hemsec

Hemsec was selected because it met the project’s structural and delivery requirements while reducing risk for both contractor and client.

Performance and assurance were key differentiators. The build utilised panels rated for unsupported spans up to 15 metres, helping reduce additional steelwork compared to alternative systems: "Other brands couldn’t offer that.”

From the client perspective, confidence in verified capability was decisive: “Hemsec were the only ones willing to underwrite the height spec. That’s what got them the job.” Martin Pearson, MD of Operations and Logistics, Oakland International.

Installation experts RW Coldstore Construction highlighted the precision of Hemsec’s joints, which are easy to seal, supporting a faster, tighter, cleaner install and reducing the margin for error on a large, time-sensitive coldstore build.

Hemsec also supported the build with responsive technical input during delivery: “With Hemsec, we’re not just another job. They’re always on the end of the phone when we need them.”

Installer preference further reinforced the selection. RW Project Manager Nick Uttley noted: “The teams on site are always happy when we tell them that they've got Hemsec panels. They prefer the joints and how the panels fit together.”

Panel system summary (as installed)

Hemsec’s PIR insulated panel system offers a combination of thermal performance, structural capability, build speed, and long-term operational value.

Panel specification used:

  • 200mm PIR wall panels – for exceptional thermal retention
  • 150mm PIR ceiling panels – optimised for temperature and structure
  • Hemsec panels fitted to spec - typically designed for specific internal operating temperatures and conditions which usually range between +30°C and -40°C

Across both phases, approximately 2,014 Hemsec panels were installed, contributing to consistent envelope integrity and efficient fit-out. 

Picture2 RW Spotlight

Business benefits for clients, developers and operators

Architects and project teams choosing Hemsec panel systems benefit from measurable project and operational outcomes:

1) Reduced energy demand and improved operational efficiency.

High-performance PIR insulation supports tight temperature control, helping reduce refrigeration load and stabilise internal conditions – critical for operators managing significant ongoing energy consumption.

2) Lower structural steel requirements through height performance.
The use of 15-metre panels rated for unsupported spans up to 15 metres reduced the need for additional steelwork and helped control structural costs.

3) Faster installation, earlier handover.

Hemsec panels are precision-engineered with installer-friendly joints, enabling a faster, cleaner installation and reducing the risk of rework. RW’s Director Ryan Whitcombe commented: “They’re precise and easy to seal. That means a faster, tighter, cleaner install – and less margin for error.”

4) Hygienic, airtight envelope integrity.
Cold storage environments require cleanable finishes and robust air sealing to support hygiene standards and consistent temperature management. Hemsec’s panel jointing performance helps create a tight, reliable envelope suitable for food logistics applications.

A scalable solution designed to evolve

The finished facility demonstrates how large-format cold chain buildings can be delivered quickly without compromising performance. With strong thermal efficiency, proven structural capability and an envelope designed for operational flexibility, Hemsec panels help support resilient, future-ready logistics infrastructure.

Let’s build what’s next: Hemsec on NBS Source | hemsec.com

Our latest news

Tekta: high-performance doorways for controlled environments

Tekta is a leading manufacturer and supplier of high-performance doorway solutions for controlled environments. It takes a consultancy-led approach, working with customers from the earliest stages of design to identify and manage critical hygiene, temperature, fire, acoustic, security, and operational requirements. The business is founded on providing the best technical support to specifiers. It’s experienced in running design workshops, assisting with BIM development, and providing value-engineering advice. This helps its customers develop compliant, buildable doorway solutions while identifying potential issues before they reach site. Discover more.

SponsoredManufacturer Spotlight

Crown Paints reveals three colour insights responding to forces reshaping the built environment

Crown Paints has revealed three new colour palettes that explore how architects and designers can respond to a built environment being reshaped by AI, changing patterns of living and working, sustainability and growing demand for more inclusive, adaptable spaces.

SponsoredManufacturer Spotlight

What’s new in NBS LCA: Our latest features

In the spring we launched our brand-new platform NBS LCA. NBS LCA combines a library of generic and manufacturer data with easy-to-use tools for assessing the carbon impact of a project. Our ambition has been to create a robust and transparent content library that is easy to use by all construction professionals, not just expert sustainability consultants.

SustainabilityProduct update