Has bendable concrete cracked the maintenance burden?

Has bendable concrete cracked the maintenance burden?

Feb 23, 2017 |Richard McPartland

Billions of pounds are spent every year dealing with the resulting cracks and, in recent years, scientists have been experimenting with a range of self-healing technologies. Now researchers in Singapore have re-engineered the stuff and the resulting ConFlexPave is significantly more bendable and stronger and longer lasting as a result.

The innovation comes from the labs at the Nanyang Technological University (NTU) working in conjunction with the JTC – the lead government agency responsible for the development of industrial infrastructure.   The new concrete is said to reduce time needed for road works by more than half.

The resulting precast pavement slabs are so quick and easy to install that researchers reckon installation time is less than half that of more traditional materials. Moreover, the resulting structures are said to require less maintenance.

NTU Professor Chu Jian, Interim Co-Director of the NTU-JTC Industrial Infrastructure Innovation Centre said “Our new type of concrete that can greatly reduce the thickness and weight of precast pavement slabs, enabling speedy plug-and-play installation, where new concrete slabs prepared off-site can easily replace worn out ones.”

The material is specifically engineered to have certain types of hard materials mixed with polymer microfibres. The inclusion of these synthetic fibres, besides allowing the concrete to flex and bend under tension, also enhances skid resistance.

“With detailed understanding, we can then deliberately select ingredients and engineer the tailoring of components, so our final material can fulfill specific requirements needed for road and pavement applications,” explained Prof Yang En-Hua from the NTU School of Civil and Engineering who leads the research.

“The hard materials give a non-slip surface texture while the microfibres which are thinner than the width of a human hair, distribute the load across the whole slab, resulting in a concrete that is tough as metal and at least twice as strong as conventional concrete under bending,” he added.

With detailed understanding, we can then deliberately select ingredients and engineer the tailoring of components, so our final material can fulfill specific requirements needed for road and pavement applications

Prof Yang En-Hua,

NTU School of Civil and Engineering
ConFlexPave has been successfully tested as tablet-sized slabs at NTU laboratories. It will be scaled up for further testing over the next three years in partnership with JTC – at suitable locations within JTC’s industrial estates and in NTU where there will be human and vehicular traffic.

Mr Koh Chwee, Co-Director, believes the new material will be gamechanging.  “The invention of this technology will not only enable the construction industry to reduce labour intensive on-site work, enhance workers’ safety and reduce construction time, it also benefits road users by cutting down the inconvenience caused by road resurfacing and construction works,” he said.

Our latest articles

Designing sustainability into construction – proof over promises in sustainable construction

With tightening regulations and growing client demand, the construction industry is under increasing pressure to demonstrate measurable progress against carbon reduction targets. For specifiers, that means ensuring every product installed stands up to scrutiny, not just in material, but in source, traceability, and lifetime carbon footprint. JELD-WEN, a specialist timber door, door kit and doorset manufacturer, explains the critical considerations when selecting sustainable materials.

Sponsored

Dulux Trade launches new solution for high-humidity spaces

Because of how they are used, kitchens and bathrooms experience more moisture, more contact, and more ongoing maintenance. Standard emulsions are not designed for this level of use. Over time, finishes can lose their appearance or fail to cope with the environment. Kitchens and bathrooms benefit best using a product formulated specifically for their daily demands.

Construction ProductsSponsored

The hidden cost of compliance: why architects are demanding a new era of product transparency

Few pieces of legislation have reshaped the UK construction industry as significantly as the Building Safety Act 2022 (BSA). Introduced to improve accountability, traceability and safety standards across the built environment, the legislation has fundamentally changed the responsibilities placed on architects, contractors and manufacturers. While the principles behind the Act are widely supported, the reality for architectural practices is proving more challenging than many anticipated.